Your End-to-End Manufacturing Solution from Design to Automated Assembly

Longterm Mold: Your End-to-End Manufacturing Solution from Design to Automated Assembly

Integrating precision tooling, surface finishing, and robotic production for seamless part delivery

Phase 3: Advanced Mold Analysis Redefined

Our engineering team deploys industry-leading simulation tools:

• Moldflow Insight®: 97% prediction accuracy for:
  ✓ Gas-assisted injection
  ✓ Co-injection imbalances
  ✓ Warpage mitigation

• Cost-Saving Case: Reduced cooling time 42% in medical rubber silicone parts production

Phase 6: Post-Production Value Engine

1. Robotic Automation Equipment

• FANUC M-20iD/25 articulated robots for high-speed parts assembly

• Vision-guided error-proofing (≤0.05mm repeatability)

2. Surface Treatment Excellence

3. Modular Jigs Fixture System

• Quick-change fixtures (ISO 16090 compliant)

• 3D-printed locators for prototype parts assembly

• Magnetic clamping force: 15-200N adjustable

4. Silicone & Rubber Expertise

• Liquid Silicone Rubber (LSR) molding:
  ✓ Medical-grade (USP Class VI)
  ✓ Food-contact compliant (FDA 21 CFR)
  ✓ High-temp vulcanization (≤230°C)

Extended Manufacturing Capabilities

Beyond injection molding, we provide:

• Stamping: 800-ton progressive dies

• Die Casting: Magnesium/Zamac solutions

• CNC Machining: 5-axis micron tolerance

• Blow Molding: Multi-layer barrier systems

Industry 4.0 Integration

All services feature:
✅ Digital Twin Monitoring: Real-time mold performance tracking
✅ Automated Quality Gates: AI defect detection during painting
✅ Blockchain Traceability: Material origin to final parts assembly